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生产线采用一系列国内甚至国际领先的技术,设备外观根据机械美学的设计原理,在保持实用、美感的同时,努力做到人性化的突破;
Production line adopts a series of domestic and international advanced technology, equipment according to the principle of design of mechanical aesthetics appearance, while maintaining the practical, aesthetic feeling, try humanized breakthrough;
完美可靠的PCC集成控制系统同步控制整线。SIMENS数字化集成的以太网分布式PCC总控技术在我们生产线上的成功应用,在国内是唯一成功运用该种系统的生产线。该系统可通过电脑、手机等终端设备实现远程控制,如定时开机、故障诊断、配方下载,并可随时查看内置系统中的操作说明书;
Perfect and reliable the PCC integrated control system of synchronous control the whole line. SIMENS distributed digital integrated Ethernet PCC always charged with the successful application of technology in our production line, in the successful application of this system is the only domestic production line. The system can realize remote control through the terminal equipment such as computers, mobile phones, such as timing boot download, fault diagnosis, formulation, and which are accessible at any time in the built-in system operating instructions;
精确的管材米重控制系统在该机组得以应用,本系统用以测量计算管材米重和挤出量并对其精确控制,实现产品米重恒定并按设定参数运行,既缩短了开机时间又提高了产品质量,节约了原材料;
Precise meters, weight control system of pipes in the unit application, this system used to measure the value and the pipe material weight and precise control, implement product meters constant and run according to the set parameters, which shortens the boot time and improves the product quality, saving raw materials;
滴头自动筛选输送装置采用了一系列国际最先进的智能测控技术—纳秒级的激光识别装置、反向滴头自动剔除装置,两级保险的自动测控装置带有滴头断缺、错误报警系统;进口伺服驱动的滴头的上料、筛选、输送、储存、定量供应、嵌入、成型、打孔等动作可连续同步完成,确保滴头粘接位置精确牢固;
Drops of automatic conveyer adopts a series of international most advanced intelligent measurement and control technology - nanosecond laser identification device, reverse eliminates automatically drops head device, automatic measurement and control device with two levels of insurance drops head are short, error alarm system; Imported servo drive drop head of feeding, screening, transportation, storage, ration, embedded, forming, punching can synchronization is complete, continuously ensure adhesive drops head position precision is firm;
挤出机螺杆、机头和定径套的结构独特,挤出物料塑化分散均匀,管材表观质量稳定;
Extruder screw, head and sizing set of unique structure, extrusion material plasticizing uniform dispersion, tubing apparent quality stability;
真空定径箱与冷却水槽采用优质拉丝不锈钢制作,外观设计高端大气。高性能的PLC系统自动精确控制水温,使箱体内的水温始终处于相对恒定、更适合于制品高速稳定生产,同时配有断管、气泡检测报警系统;
Vacuum sizing box and cooling water tank is made of high quality wire drawing of stainless steel, exterior design high-end atmosphere. High performance PLC system automatic precise control water temperature, make the casing has always been in a relatively constant water temperature, more suitable for high-speed stability of production, with a broken pipe, air bubble detection alarm system at the same time;
进口伺服控制的双阶式牵引机,牵引速度可随时根据生产需要同步调整,牵引平稳可靠、噪音小;我们将业内普遍采用的机械检测打孔装置升级为无接触式激光检测打孔、高清视觉成像监控,并可同时检测制品宽度,彻底消除了机械检测噪音高、磨损快、精度低、反应慢等现象,既大大提高了生产速度,又可以在滴头间距变化时无需停机调整而能实现精准打孔,杜绝了因为生产速度变化、滴头间距变化引起的滴头漏检、打孔不准、滴头盲孔等不正常现象;
Imported servo control of double order type tractor, drawing speed can be adjusted at any time according to production needs to be synchronized, traction, stable and reliable, low noise; We will be widely used in the industry of mechanical detection punching device upgrade for the non-contact laser punching, hd visual imaging monitoring, and can simultaneously detect products width, eliminated high mechanical testing noise, wear and tear, low precision, slow response etc. Phenomenon, it has greatly increased the production speed, and can drop head spacing changes without stop adjustment can realize precise punching, put an end to the because of changes in the rate of production, head spacing changes drops head leak, no, drop head blind hole punching and other abnormal phenomenon;
采用自动双工位卷取机,西门子可编程PLC独立控制,指令设置进入;进口伺服电机驱动,排线节距可调;当盲孔在线监测系统监测到管材未打孔时,可自动切断管材、自动切换卷盘,不影响管材的连续高速生产,并适时打印废品管材情况报告;配有张力控制装置,与管材生产精确同步控制。
Adopts automatic double-position coiler, Siemens PLC programmable control independently, instruction set to enter; Imported servo motor drive, line spacing is adjustable; When blind hole on-line monitoring system for monitoring the pipe punching, automatic cut pipe, automatic switching reel, not affect the continuous high-speed production tubing, and timely print waste pipe situation report; Equipped with tension control device, and the precise synchronization control pipe production.